Sizing Functionality in FEA: Optimizing the thickness of sheet metal components: Finding the thinnest possible sheet that can withstand the applied loads without exceeding stress or deflection limits, thus saving weight and material costs.
Determining the ideal cross-sectional dimensions of beams and columns: Adjusting the width and height of beams in a frame structure to minimize weight while ensuring sufficient bending and buckling resistance.
Sizing the layers in composite materials: Finding the optimal thicknesses and orientations of different layers in a composite layup to maximize stiffness or strength for a given weight.
Optimizing the radii of fillets and holes: Adjusting these geometric features to minimize stress concentrations in critical areas.
Determining the diameters of fasteners: Finding the smallest acceptable bolt or rivet diameters that can still carry the required loads.

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